MCO 2040.7 LA-C2CT-dt 26 Oct 1988 MARINE CORPS ORDER 2040.7 From: Commandant of the Marine Corps To: Distribution List Subj: Advance Logistics Order for the Fleet Broadcast Security Equipment, TSEC/KWR-46 Ref: (a) CMS-4L (NOTAL) (b) MCO 4408.2E (c) CSP-1A (NOTAL) (d) CMS-5 (NOTAL) (e) OPNAVINST 5510.lG (f) MCO 4400.32E Encl: (1) Logistics Planning Data for the Fleet Broadcast Security Equipment, TSEC/KWR-46 (2) TSEC/KWR-46 Allowance List 1. Purpose. To disseminate logistics information pertaining to the Fleet Broadcast Security Equipment, TSEC/KWR-46 (hereinafter referred to as the KWR-46). 2. Background. The KW-46 is a simplex system designed to provide communications security (COMSEC) for the Fleet Broadcast System. The KW-46 consists of the TSEC/KWR-46 transmitter and KWR-46 receiver. These devices were designed to upgrade the security of the fleet broadcast system and will replace the aging equipment currently in operation. 3. Information a. New Equipment (1) KWR-46. The KWR-46 is a low level device that performs on-line decryption of digital message, record, and data traffic received over the fleet broadcast system at data rates from 50 to 9,600 bits per second in asynchronous, stepped or synchronous modes. Through the application of large-scale integration technology, the KWR-46 provides enhanced reliability, reductions in space and power requirements, and improved electronic key distribution over existing security equipment. Logistics planning data for the KWR-46 is provided in enclosure (1). Table of equipment (T/E) allowances for the KWR-46 are established in enclosure (2). MCO 2040. 7 26 Oct 1988 (2) HNF-1 Shore Mount. The HNF-1 Shore Mount Installation Package, part number 110037, consists of the Input/Output Interface Device HNF-1, National Stock Number (NSN) 5810-01-253- 9297 and the MT-6242/F Shore Mounting Base, NSN 5810-01-172- 5965. All system interface signals are provided to the KWR-46 via the HNF-1 Shore Mount. One HNF-1 Shore Mount will provide for mounting and interface of two KWR-46 receivers. b. Replaced Equipment. The KWR-46 will replace the TSEC/ KWR-37, Table of Material Control Number (TAMCN) A8015, and the TSEC/KG-14, TAMCN A8094, on a one-for-one basis. TSEC/KG-14 equipment will be replaced upon receipt of the KWR-46 assets. Initially, TSEC/KWR-37 equipment will be retained to satisfy interoperability requirements. A modification instruction is currently being developed to address replacement of the TSEC/KG- 14 and TSEC/KWR-37 by the KWR-46 in the Fleet Satellite Communications Central, AN/TSC-96. Disposition instructions for replaced equipment should be requested from the Director, COMSEC Material System (DCMS) as per reference (a). c. Associated Equipment. Electronic key fill of the KWR-46 will only be accomplished through utilization of the General Purpose Tape Reader, KOI-18/TSEC, TAMCN A80024. d. Supported Systems. The KWR-46 and HNF-1 are currently planned for installation in the following systems. TAMCN Nomenclature KWR-46 Qty. HNF-1 Qty. A0267 AN/MSC-63A (SSCC) 1 plus 1 spare 0 total of 2 A0656 AN/TSC-96 4 plus 1 spare 2 total of 5 N/A Mobile Meteorological 1 plus 1 spare 1 Facility (METMF) total of 2 e. Training (1) Operator Training. The Military Occupational Specialities (MOS'S) 2535 (Fleet SATCOM Terminal Operator) and 2538 (Fleet SATCOM Radio Chief) will be required to operate the KWR-46 in the AN/TSC-96. MOS 2651 (Special Intelligence Communicator) will be required to operate the KWR-46 in the AN/MSC-63A (SSCC). MOS's 6821 (Weather Observer) and 6842 (Weather Forecaster) will be required to operate the KWR-46 in the Mobile Meteorological Facility. The KWR-46 Operator Training Course, Navy course identification number A-260-0064, has been 2 MCO 2040.7 26 Oct 1988 established at the Fleet Training Center, Norfolk, Virginia, and the Service School Command, San Diego, California. MOS 2651 (Special Intelligence Communicator) will obtain KWR-46 operator training through the Tactical Intel Systems Operator Course, Navy course identification number A-231-0052, taught at the Navy Technical Training Center, Pensacola, Florida. Requests for school quotas will be addressed to Marine Corps Combat Development Command (TE). Quotas for members of the intelligence community will be addressed to the Commandant of the Marine Corps (CMC) (INTS). (2) Maintenance Training. Marine Corps personnel will not receive KWR-46 maintenance training. MOS 2883 (Fleet Satellite Terminal Technicians) will attend the KWR-46 operator course, A- 260-0064, to obtain equipment familiarization. All personnel attending the KWR-46 operator course will receive instructions on the removal and replacement of the KWR-46 equipment. f. Maintenance Support (1) General. The high reliability demonstrated by the KWR-46 allows a maintenance concept that concentrates all corrective maintenance at the depot level. Marine Corps maintenance activities are not authorized to perform any corrective maintenance on the KWR-46. There is no warranty provided for the KWR-46. (2) Organizational Level. Preventive maintenance performed at the organizational level will be limited to cleaning, inspecting, and operational testing of the KWR-46 installation. The system operator or maintainer will remove any KWR-46 found to be defective and will replace it with the onboard spare. The defective receiver will be evacuated to the supporting intermediate maintenance facility as per reference (b). (3) Intermediate Level. Upon receipt of a defective KWR-46, the intermediate maintenance activity will request disposition instructions from DCMS, Code T60. DCMS will direct shipment of the faulty KWR-46 to the respective cryptographic repair facility and will provide an operational replacement asset in return. The supporting intermediate maintenance activity will also perform removal and replacement of HNF-1 Shore Mount piece parts. (4) Depot Level. The Cryptographic Repair Facilities at the Naval Shipyard, Norfolk, Virginia, and Naval Electronics Center, San Diego, California, will provide intermediate and 3 MCO 2040.7 26 Oct 1988 depot level maintenance support for all defective KWR-46 receivers. All maintenance performed by the cryptographic repair facilities will be funded by the Naval Electronic Systems Security Engineering Center (NESSEC), Code 240. g. Support and Test Equipment. Support and test equipment unique to the KWR-46 will not be required by Marine Corps maintenance activities. h. Supply Support. Replacement piece part and printed wire assembly support for the KWR-46 will not be required by Marine Corps maintenance activities. One spare KWR-46 asset will be available in each supported communications system to expedite the replacement of defective receivers during tactical operations. Defective KWR-46 receivers evacuated for repair will be replaced with assets provided by DCMS, Code T60. Piece part support for the HNF-1 Short Mount will be provided by the Navy Ships Parts Control Center (SPCC), Mechanicsburg, Pennsylvania, and from the NESSEC, Code 022, Washington, DC. i. COMSEC Equipment Management (1) Classification. Unkeyed KWR-46 equipment has been classified as confidential. Keyed KWR-46 equipment assumes the classification level equal to that of the keying material but not less than confidential. KWR-46 equipment will be safeguarded per the provisions of reference (c). The HNF-1 Shore Mount is unclassified. (2) Accountability. The KWR-46 has been assigned Accountability Legend (AL) 1 and is centrally accounted for at DCMS by serial number per reference (a). As directed by reference (d), KWR-46 assets will be reflected in the unit's COMSEC inventory listing under the short title KWR-46-2. The HNF-1 Shore Mount is not accountable to DCMS. (3) Transportation. Packaging and transportation of COMSEC equipment will be per reference (c). The KWR-46 will be zeroized prior to shipment and will be shipped separately from its keying material. Authorized modes of shipment for the KWR- 46 include the Defense Courier Service, State Department Diplomatic Courier Service, and designated command couriers. (4) Access. Requirements for access to COMSEC equipment are delineated in reference (c). Access to KWR-46 equipment is limited to personnel who possess a security clearance equal to the Classification of the KWR-46 or its keying material, whichever is greater. Access is also limited to those personnel whose duties require such access. 4 MCO 2040.7 26 Oct 1988 (5) Storage. Holders will store KWR-46 end items, classified keying material and classified supporting documents per the requirements specified in references (c) and (e). KWR- 46 end items need not be removed when the host system is not in use, provided that system access restrictions discussed above are satisfied. j. Replacement Factors. Replacement factors will not apply. k. Technical Representatives. Contractor technical representatives will not be provided. Technical assistance, as required, may be obtained from NESSEC, the National Security Agency, or other agencies by request to the Commanding General (CG), Marine Corps Research, Development and Acquisition Command (MCRDAC) (C2CT) 4. Concept of Implementation a. Initial Fielding. Fielding of KWR-46 assets will be performed by DCMS and HNF-1 assets will be distributed by NESSEC as directed by the CMC (CCT). (1) AN/TSC-96. KWR-46 and HNF-1 assets will be force-fed to those units currently supporting the AN/TSC-96. Equipment installation in the AN/TSC-96 will be addressed in the respective modification instruction currently under development. (2) AN/MSC-63A (SSCC). The contractor for the AN/MSC-63A (SSCC) will develop and install its own hardware to satisfy the mount and interface requirements of the KWR-46. KWR-46 receivers will be provided in conjunction with the fielding of the AN/MSC- 63A (SSCC). (3) Mobile Meteorological Facility (METMF). Fielding of KWR-46 and HNF-1 assets to those units supporting a METMF will begin during the 4th quarter of fiscal year (FY) 1989. Equipment installation in the METMF will be addressed in the appropriate modification instruction. The point of contact for all issues pertaining to the METMF is the CMC (ASL-44). b. Initiating Service. Upon receipt, KWR-46 equipment may be placed on administrative deadline until the requirements of reference (f) have been satisfied. The CG Fleet Marine Forces Atlantic and Pacific, Base, and 4th Division Wing Team Commanders are authorized to place the equipment in service at their discretion. 5 MCO 2040.7 26 Oct 1988 5. Reserve Applicability. This Order is applicable to the Marine Corps Reserve. W. G. CARSON, JR. Deputy Chief of Staff for Installations and Logistics DISTRIBUTION: BL5 Copy to: 6025/6901001, 002/7000032, 041, 062, 106, 144, 148, 157, 161/8145001 (2) 6 MCO 2040.7 26 Oct 1988 LOGISTICS PLANNING DATA FOR THE FLEET BROADCAST SECURITY EQUIPMENT, TSEC/KWR-46 1. Logistics Data Item name: Fleet Broadcast Security Equipment, TSEC/KWR-46 TAM No.: A8067 VII G ID No.: To be determined NSN: 5810-01-160-8398 Unit cost: 11,900 Unit of issue: ea Physical dimensions: Length: 16.8 in Width: 4.9 in Height: 7.6 in Square storage: 0.26 ft 2 Cubic storage: 0.36 ft 3 Weight: 22.9 lb Replacement factors: not applicable Standardization: standard Stores account code: 3 2. Publications. The following publications are available to support the operation and maintenance of the KWR-46 and the HNF- 1. The KWR-46 maintenance publications are available for informational purposes only. The technical manual will be force- fed to all requiring units by Marine Corps Logistics Base (MCLB), Albany. Replacement and additional technical manuals can be obtained from MCLB (Code 876) Albany. All requests for cryptographic operational operating manual (KOA) and cryptographic operational maintenance manual (KAM) publications will be addressed to DCMS (Code T60M), per CMS-4L. ENCLOSURE (1) 1 MCO 2040.7 26 Oct 1988 Short Title Long Title KAO-207()/TSEC Operating Instructions for the KW-46 KAM-490()/TSEC KW-46 Limited Maintenance Manual KAM-491()/TSEC KW-46 Depot Maintenance Manual MI-08166A-35/3 Installation of the TSEC/KWR-46 Upgrade in Satellite Communications Central, AN/TSC-96 (A), PCN 160 981663 00 Not assigned Technical Manual, Installation Instructions, Maintenance Instructions, Parts List, Organizational, Intermediate, Depot Level, for Installation and Mounting Shelves, HNF-1, HNF-2, HNF-3-1, HNF-3-2, HNF-3-3, TSEC/KG-35, and TSEC/KG-84/84A/84C Shelves (PCN TBD) 3. Battery Power Source. The KWR-46 uses the BA-1371/U Mercury Battery, NSN 6135-00-845-9232, to provide for cryptovariable memory retention when the KWR-46 is turned off or the primary power source is removed. The BA-1371/U has a shelf- life of 3 years. Once installed, the BA-1371/U should be checked for operability on a weekly basis. A lithium battery alternative is currently under development but has not yet been approved for service use. ENCLOSURE (1) 2 MCO 2040.7 26 Oct 1988 TSEC/KWR-46 ALLOWANCE LIST T/E NO. Unit Actual Planned 7442 MCTSSA, Quantico 2 7720 C-Escol, MCAGCC, 29 Palms 5 2 M-4001/N-3247 ORF, 1stFSSG 2 M-4002/N-3247 ORF, 2dFSSG 2 M-4003/N-3247 ORF, 3dFSSG 2 M-4006/N-3247 ORF, 3DFSSG 2 N-4014 CommSptCo, CommBn, lstMEF 15 N-4024 CommSptCo, CommBn, 2dMEF 15 N-4034 CommSptCo, CommBn, 3dMEF 15 N-4732 SpecialSecurityCommteam, FMF 2 N-4737 H&SCO, RadioBn, FMF 6 B-8702 MarineFixedWingSptSqdn (lstMEB) 2 N-8702 MarineFixed-WingSptSqdn 2 N-8703 MarineRotory-WingSptSqdn 2 ENCLOSURE (2) 1